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Meanwhile, having someone with DiCaprio’s influence talk to consumers about something no one had even heard of seven years ago (when Pandya and co-founder Perumal Gandhi first asked the question: Can you make dairy milk without cows?) was pretty exciting, he said. While cynics might query what useful advice an actor – albeit one that’s devoted a lot of energy to environmental causes - can offer a biotech startup, Pandya said each council member brought something unique to the table. The lifecycle assessment was released as Perfect Day announced the formation of a new Sustainability & Health Advisory Council* including former USDA secretary Ann Veneman, Tufts University Professor Dariush Mozaffarian, and actor and environmentalist Leonardo DiCaprio, who said Perfect Day’s forward-looking vision “ offers a new model for reducing the impact that our diets have on the planet.” “ So we haven't looked into turning it into a human food product per se, but you could easily imagine doing that there are entire companies built on the concept of growing just fungal biomass and making better products.”
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The co-product is “ actually highly nutritious, more so than high value inputs for pet food are today in terms of bioavailable protein and amino acids and vitamins,” said Pandya.
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It’s amazing to see the response people are giving that brand.” The co-product is ‘highly nutritious’ “ And to be able to do so in a way that truly doesn't require compromise on the part of your end consumer is massive, and that’s where we're seeing that excitement, because they can see it on the consumer side now with brands like Brave Robot . Sustainable ingredients sourcing is “ not a bonus anymore” to make firms' CSR reports look good, “ it's critical, it's going to be core,” predicted Pandya.
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“ When we had the first LCA done, that was a first stab, but here to have a panel of experts look at it and say this stands up to scrutiny is important, not only for Perfect Day and for our customers, but for the entire industry,” which he said needed to support general claims about sustainability with hard data. While the figure at the upper end of the scale presupposes that there is a market for the nutrient-rich co-product of the fermentation process, which accounts for a sizeable percentage of the biomass, the gap in GHG emissions between fermentation-based and animal-based production remains significant, he said.
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The company’s new lifecycle assessment (LCA) - conducted by consultancy WSP USA and critically reviewed by a panel of independent experts in conformance with ISO Standard 14067 on GHG emissions – showed that Perfect Day’s whey protein production generates at least 85% and up to 97% fewer greenhouse gas emissions than conventional production methods. The whey protein is secreted into the fermentation broth, concentrated via ultrafiltration/diafiltration and spray dried, a process that uses a certain amount of water, energy, land, and other inputs, but has nothing close to environmental footprint of whey from cows, co-founder Ryan Pandya told FoodNavigator-USA. Its hallmark ‘non animal whey protein’ – which now features in ice cream brands including Brave Robot, Nick’s, and Graeter’s, with more high-profile launches in the works – is produced via a strain of the filamentous fungus Trichoderma reesei and is identical to commercially available bovine-produced β-lactoglobulin. Perfect Day’s non animal whey protein production ‘generates at least 85% and up to 97% fewer greenhouse gas emissions than conventional production methods’
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Rather than raising farm animals, Perfect Day uses DNA sequences which function like strings of computer code to instruct host micro-organisms (fungi, yeast, bacteria etc) to produce specific animal proteins when fed with sugars and other nutrients in big fermentation vessels, a technology that has been used in the food industry for years to produce everything from beta-carotene to vitamin B2. While production of plant-based proteins has ramped up significantly, they do not always deliver the taste, nutrition and functionality of animal proteins, especially in formulations such as cheese and ice cream, prompting Perfect Day and others in the ‘precision fermentation’ space to explore new ways to produce whey, casein, egg albumin, collagen, pepsin and other highly functional proteins without industrialized animal agriculture, which they argue raises ethical and environmental concerns. Emulsifiers, stabilizers, hydrocolloids.Chocolate and confectionery ingredients.Carbohydrates and fibers (sugar, starches).Plant-based, alt proteins, precision fermentation.